China factory High torque cycloidal speed reducer BWD2 cycloid gearbox with motor with Great quality

Applicable Industries: Machinery Repair Shops
Gearing Arrangement: Helical
Output Torque: 2.6-1195N.M
Input Speed: 300-1800Rpm
Output Speed: 0.16-1571r/min
cycloidal gearbox: Cycloidal Gearbox Reducer
Color: Blue
Product name: BLD Cycloid Speed Reducer
Application: Machine Tool
Material: Steel
Bearing: NSK
Certificate: ISO9001
Ratio: 9-28800
Mounting Position: Horizontal (foot Mounted)
Input Form: IEC Flange
Packaging Details: wooden box

Cycloidal gear reducer is a principle adopted K-H-V Planetary Gear less innovative gear. Its transmission process as follows : input shaft equipped with a 180-degree dislocation of the double eccentric sets, replaced with 2 eccentric turn as a roller bearing arm, the formation of H-, 2 cycloid round hole at the center shall uplink Eccentric Roller Bearings arm, which cycloidal gear needle round and meshing phase, comprising a difference of the teeth meshing with the gearbox.

Type
stage
Model
Ratio
Nominal Power (KW)
Nominal Torque(N.m)

X/B Series Cycloidal Reducer
Single reducer
B09/X1
           9-87
0.55-0.18
26-50

B0/X2

1.1-0.18
58-112

B1/X3

0.55-0.18
117-230

B2/X4

4-0.55
210-400

B3/X5

11-0.55
580-1571

B4/X6/X7

11-2.2
580-1670

B5/X8

18.5-2.2
1191-3075

B6/X9

15-5.5
5183-5605

B7/X10

11-45
7643

Type
stage
Model
Ratio
Nominal Power (KW)
Nominal Torque(N.m)

X/B Series  Cycloidal reducer
Double reducer
B10/X32
         99-7569
0.37-0.18
175

B20/X42

1.1-0.18
600

B31/X53

2.2-0.25
1250

B41/X63

2.2-0.25
1179-2500

B42/X64

4-0.55
2143-2500

B52/X84

4-0.55
2143-5000

B53/X85

7.5-0.55
5000

B63/X95

7.5-0.55
5893-8820

B74/X106

11-2.2
11132-12000

B84/X117

11-2.2
11132-16000

Main FeaturesAll planetary cycloidal reducer rotating device can be divided into 3 parts:input part,deceleration part and output part.
Dislocation on the input shaft is equipped with a 180℃ of double eccentric sleeve,equipped with 2 ball bearings on the eccentric sleeve,the formation of H 2 cycloid gear center hole is the eccentric sleeve on the turning arm bearing raceway,and by a groud of cycloid gear and pin gear ring of gear meshing,less bad tooth meshing reduction mechanism to form,(in order to reduce friction,in small ratio of speed reducer,the needle with needle teeth on the gear set).When the input shaft with eccentric sleeve rotation for a week,as a result of the cycloid gear tooth profile curve characteristics and restricted by needle on the gear teeth,the movement of the cycloid gear becoming both revolution and rotation of the plane movement,and input shaft aremade for a week,eccentric sleeve also turn the week,cycloid gear in the opposite direction around a big tooth difference reduction is obtained, then with the help pf W output mechanism,the cycloid gear rotates at low speed movement through the pin shaft,passed to the output shaft,low output speed can be achieved.
The Designation of Cycloidal Reducers
Example: BL(E)D41-1225-0.37-WB: B series cyclo drive gearboxL: Vertical mounted with flange, Shaft downward(E): None-1 stage, E-2 stage, S-3 stageD:Standard electric motors41: Model number 411225: Speed Reduction Ratio
0.37: Electric motor power:0.37kwW: Mounting way.
Basic Parameters
Power range: 0.25 – 90kW
Output speed(r/min): 0.011 – 161Output Torque(N.M): Top to 22920N.m
All models of this cycloidal motor reducer areBW0、、BWD0、BW1、BWD1、BW2、BWD2、BW3、BWD3、BW4、BWD4、BW5、BWD5、BW6、BWD6、BW7、BWD7、BW8、BWD8、BW9、BWD9、BL0、BLD0、BL1、BLD1、BL2、BLD2、BL3、BLD3、BL4、BLD4、BL5、BLD5、BL6、BLD6、BL7、BLD7、BL8、BLD8、BL9、BLD9、BWE20、BWED20、BWE30、BWED30、BWE31、BWED31、BWE41、BWED41、BWE42、BWED42、BWE52、BWED52、BWE53、BWED53、BWE63、BWED63、BWE74、BWED74、BWE85、BWED85、BWE95BW12、BWD12、BW15、BWD15、BW18、BWD18、BW22、BWD22、BW27、BWD27、BW33、BWD33、BW39、WD39、BW45、BWD45、BW55、BWD55、BL12、BLD12、BL15、BLD15、BL18、BLD18、BL22、BLD22、BL27、BLD27、BL33、BLD33、BL39、LD39、BL45、BLD45、BL55、BLD55、BWE1512、BWED1512、BWE1812、BWED1812、BWE2212、 cv axle complete assy FRONT AXLE CV AXLE DRIVE SHAFT 43410-0D300 USED FORYARIS NCP92 2006-2013 1.3L 1.5L BWED2212、BWE2215、BWED2215、BWE2715、BWED2715、BWE2718、BWED2718、BWE3318、BWED3318XW0、XW1、XW2、XW3、XW4、XW5、XW6、XW7、XW8、XW9、XW10、XW11、XW12XWD1、XWD2、XWD3、XWD4、XWD5、XWD6、XWD7、XWD8、XWD9、XWD10、XWD11、XWD12XL0、XL1、XL2、XL3、XL4、XL5、XL6、XL7、XL8、XL9、XL10、XL11、XL1XLD1、XLD2、XLD3、XLD4、XLD5、XLD6、XLD7、XLD8、XLD9、XLD10、XLD11、XLD12XWED20、XWED32、XWED42、XWED53、XWED63、XWED74、XWED84、XWED85、XWED95、XWED106、XWED128XLE20、XLE32、XLE42、XLE53、XLE63、XLE74、XLE84、XLE85、XLE95、XLE106、XLE128XLED20、XLED32、XLED42、XLED53、XLED63、XLED74、XLEDK84、XLED85、XLED95、XLED106、XLED128XJ0、JXJ0、XJ1、JXJ1、XJ2、JXJ2、XJ3、JXJ3、XJ4、JXJ4、XJ5、JXJ5、XJ6、JXJ6、XJL0、JXJL0、XJL1、JXJL1、XJL2、JXJL2、XJL3、JXJL3、XJL4、JXJL4、XJL5、JXJL5、XJL6、JXJL6、XJE10、JXJE10、XJE20、JXJE20、XJE31、JXJE31、XJE41、JXJE41、XJE42、JXJE42、XJE52、JXJE52、XJE53、JXJE53、XJE63、JXJE63、XJLE10、JXJLE10、XJLE20、JXJLE20、XJLE31、JXJLE31、XJLE41、JXJLE41、XJLE42
Reduction ratio mainly is 7,9,11,17, MIAT-p90 electric bike bldc motors controller 2400kw 13KG DC UAV hub motor for motorized golf carts 23,29,35,43,59,71,87,99,121,187,289,391,493,595,731,841,1003,1225,1505,1849,2065,2537,3481,4189,5133,7569.
Paint Color: VariousMaterial: Rugged cast iron or ductile housingsLubrication: Grease or oil lubricated models available.Seals: Nitrile material, dual lipped, double output seals available.Working: 24 hours continuous available and shaft forward reverseReducer Reduction: Internal planetary gear mechanism with trochoidal curved tooth profile.Atmosphere: Well ventilated location, free of corrosive gases, explosive gases, vapors and dust
Application :
• Conveyors • Sawmills and Wood Mills • Food Machinery • Wastewater Treatment• Mixers • Steel Mills • Automotive Plants • Construction Equipment• Paper Mills • Recycling Machines • Poultry Plants • Processing Plants• Oil Press Machine • Rotary Feeder
What are our unique advantages in making Cycloidal Reducers your choice factory infrastructure investment?
we can help you:
● Providing proper type gearbox and combined gearbox to meet your application needs;● Better managing maintenance cost and lifting operation efficiency;● Improving production capacity and boosting economic profitability.
cycloidal gear reducer is widely used in many industries such as Textile manufacturing and food industry. it is small but very good quality. This kind of gear reducer can divided into 3 parts, the input , the reduction part and the output shaft. There is a double eccentric locking collars in the input part. when input shaft turns a round, the eccentric locking collars will also turns a round so that transfer to the reduction part. to make the output shaft turns. so it make torques. Efficiency can get to 95% . Usually, there are 2 mounting way and this is vertical mounting.It can be widely used in industry of Coal, steel, machinery, chemical, textile, mixer etc. This can have 1 stage, 2 stages and 3 stages reduction gear. If you want it with flange, we can make. the price with flange or without flange is same.
How to choose a proper type of Gearbox : It is recommended that as much as possible of the following information be given in the enquiry or order so that a check can be made and advice given on the most suitable size of Worm Speed Reducer for any application.1.Type of prime mover.2. Horse-power of prime mover.3. Output torque required from driven member. 4. Input speed of gear unit.5. Output speed of gear unit. 6. Configuration of drive required and shaft disposition. 7. Total daily hours of running. If running is intermitteTo get the type-choose reference,please contact our technical rep or sales rep .
Characteristics:1.Cycloid reducer big reduction ratio, high efficiency: a reduction gear ratio is 9~87, the two-stage reduction gear ratio is 121 ~ 5133, multistage combination can reach tens of thousands, and the needle tooth meshing line type rolling friction, the meshing surface no relative sliding, so a reduction efficiency of 94%.2.Pin wheel reducer smooth running, low noise: the teeth contact at the same time when in operation, the coincidence degree high, stable running, strong overload capacity, low vibration and noise, a variety of models, small noise.3. The use of reliable, long life: because the main part is made of high carbon alloy steel quenching (HRC58-62), and then grinding, and cycloid gear and pin gear set mesh transfer to the pin gear form rolling friction pair, friction coefficient is small, so that the meshing zone no relative sliding, wear small, so durable.4. Compact structure, small volume: compared with other reducer with the power of the above weight, small volume 1/3, as is the planetary transmission, the input shaft and the output shaft in the same axis, in order to obtain the smallest possible size.
Cycloidal drive vs. planetary gear When it comes to large transmission ratios in a compact design, 2 gear types are particularly suitable: The planetary gear and the cycloidal drive. The similarities between the 2 gear types become particularly clear when the ring gear of the planetary gearbox is fixed. The gearbox is driven by the sun gear and the output is done by the carrier.Animation: Operating principle of a planetary gear with fixed ring gearIn the case of the planetary gear, the rotary axes are the axes of the planet gears (shown in blue) and in the case of the cycloidal gear, the axes of the cycloidal discs. While the planet gears are driven by a sun gear, the cycloid discs are driven by an eccentric shaft. As they rotate, the planet gears move around the inside of the ring gear. In the same way, the cycloid discs rotate around the fixed pins arranged in a circle. The motion of the planet gears drives the carrier and transmits the power to the output shaft. In the same way, the motion of the cycloidal discs drives a pin disc, which in turn transmits the power to the output shaft. Planetary gear Cycloidal drivemoving axlesplanet gears cycloidal discsdriven by sun gear eccentric shaftorbiting ring gear fixed ring pinsdriving the carrier pin disc
Compared to planetary gears, cycloidal drives are very robust against shock loads. In addition, cycloidal drives achieve significantly better positioning accuracy due to their very low backlash and high torsional stiffness. Therefore cycloidal drives are ideally suited for all types of drive technologies (e.g. for servo motors in robotics) and especially for heavy loads.Cycloidal drives generally have a lower mass and a more compact design than planetary gears, especially at high transmission ratios, and have a longer service life. At relatively low gear ratios of less than 20, however, planetary gears usually offer better advantages and higher efficiency, depending on the application.
Our Company HangZhou Yinxin Electromechanical Facilities Co. LtdHangZhou Yinxin Electromechanical Equipment Co., Ltd.is a gift enterprise integrating development, design, production and sales,Main promoting products include reducer motor,water pump,construction machinery and parts,bearings,hardware and electrical equipment,plastic products,Labour protection appliance.Our company always follow the operation concept which contains people-oriented, innovation as the soul,be prepared for danger in times of peace, unremitting……
Application area What do our customers use Cycloidal Drives for?Cycloidal Drive Gear Motor for Travel Motors in Automated Xihu (West Lake) Dis.d VehiclesCycloidal Drive Gear Motor for Production Line Conveyor SystemsCycloidal Drive Gear Motor for Chemical Industry Mixers & AgitatorsCycloidal Drive Gear Motor for Pumping, Cooling & Lubrication SystemsCycloidal Drive Gear Motor for Metalworking MachinesCycloidal Drive Gear Motor for Construction MachineryGear Motor for Water Treatment PlantsGear Motor for Recycling MachineryGear Motor for Steel Industry ProductionCycloidal Drive Gear Motor for Sawmills and Woodworking MachinesCycloidal Drive Gear Motor for Food & Sugar Industry Production LinesCycloidal Drive Gear Motor for Heavy Materials Transportation in Rolling MillsCycloidal Drive Gear Motor for Paper Industry Production LinesCertifications Sales territory Packing & Delivery

Packaging

Size
500 (L) * 500 (W) * 400 (D)

Weight
1.2 T

Packaging Details
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

Packaging

Size
500 (L) * 500 (W) * 400 (D)

Weight
1.2 T

Packaging Details
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

FAQQ1: Are you trading company or manufacturer ?A: We are a manufacturer in ZheJiang China.welcome to our factory to have a visit.
Q2: How we select models and specifications?A:You can email us the series name & code (for example: WJ series worm reducer) as well as requirement details, such as motor power, output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings, it is better.
Q3: How is your price? Can you offer any discount?A: We will give the best price we can base on your needs and the quantities.
Q4: How long should I wait for the feedback after I send the enquiry?A: Within 12 hours.
Q5: What is your product warranty period?A:We offer 1 year warranty since the vessel departure date left China.
Q6: What industries are your gearboxes being used?A:Our gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment and so on.

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China factory High torque cycloidal speed reducer BWD2 cycloid gearbox with motor  with Great qualityChina factory High torque cycloidal speed reducer BWD2 cycloid gearbox with motor  with Great quality