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China best Best Customer Service Gearbox for Extruder Machine agricultural gearbox suppliers

Product Description

Best Customer Service Gearbox for Extruder Machine

< ABOUT TILI 

Technical data

 

Product Name Best Customer Service Gearbox for Extruder Machine
Power 0.12KW~160KW    
Torque 1.4N · m ~ 36600N · m   
Output speed 0.06 ~ 1090r/min
Gear material 20CrMnTi alloy steel
Gear Processing   Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CZPT ,etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode parallel output 
Installation type and output mode Bottom seated type  flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

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Application: Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agriculturalparts

Choosing an Agricultural Gearbox

An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.

Bevel gearbox

When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
agriculturalparts

Closed-loop seals

If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

Quality of materials

Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
agriculturalparts

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
China best Best Customer Service Gearbox for Extruder Machine   agricultural gearbox suppliers	China best Best Customer Service Gearbox for Extruder Machine   agricultural gearbox suppliers
editor by Dream 2024-04-24

in San Jose Costa Rica sales price shop near me near me shop factory supplier HDPE Plastic Pipe Extruder Machine manufacturer best Cost Custom Cheap wholesaler

  in San Jose Costa Rica  sales   price   shop   near me   near me shop   factory   supplier HDPE Plastic Pipe Extruder Machine manufacturer   best   Cost   Custom   Cheap   wholesaler

High quality and credit rating are the bases that make a corporation alive. Every single process, every area, every single perform in EPG is demanded to be accomplished 1 stage following another, very carefully and cautiously, from substance assortment, reformation to production add-ons, from parts warmth treatment method to automated assembly, from quality manage to product inspection and testing and from buy working to right after sales service. In 2008, it was awarded with “Countrywide Export Commodity Inspection-free Business”. EPTTPE Plastic Pipe ExtruEPTTEPTT

Software:
EPTTPE Plastic Pipe ExtruEPTTEPTT is primarily employed in the generation of agricultural drainage, drinking water source and cable conduit reasons. The unit consists of single extruder EPTT, mold, EPTT forming tank, multi-claw haul-off EPTT, planetary(chipless/non-dust cutter) chopping EPTT, stacker and so on. And the line can be outfitted with Comptroller thickening instrument or personal computer ink-EPTT printer, etc. to accomplish the generation and manufacture of large-grade tubing.

Great advantages:
1. High lineal extrusion pace, huge ability and reduced EPTT consumption, and achieved multi-layers co-extrusion with one-5 levels.

2. The copper bush is a lot more use-resisting and prevent content leakage which can assure a steady working of extruder.

three. EPTT feed via spiral groove, successful EPTT and can successfully reduce again-force on extruder.

4. Unique layout (barrier, shearing and miXiHu (West Lake) Dis.ng zone) assures a uniformed plasticizing effect, and can lessen the strain on the screw which assures a high pace and secure output potential.

five. Substantial torque EPTT box has a sensible figuration, compact construction, minimal sounds, large carrying capability, large EPTT performance can guarantee EPTT-time trouble-free operation
6. PCA(pipe air cooling program) of die head mostly enhance the extrusion pace and decrease the cooling duration of extrusion line, and improve high quality of internal pipe area
7. Clever PLC managing method with XiHu (West Lake) Dis.Hu (West Lake) Dis.n-pleasant interface make the procedure very easily and conveniently
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Perform stream and thorough details :

FeeEPTT #8226 To feed content into extruder
Extruder #8226 EPTT renowned brand name EPTT element this sort of as EPTT,Schneider, ABB and so on
#8226 Substantial torque EPTT with adopts NSK/SKF bearing
#8226 EPTT/WEG first motor reached EPTT right after support
#8226 Bimetallic screw and barrel
#8226 Intelligent PLC managing technique with XiHu (West Lake) Dis.Hu (West Lake) Dis.n-helpful interface.
Die head #8226 40Cr material
#8226 Full established incEPTT extrusion die head, Slotting amp water ring variety calibration sleeve
#8226 Use to PE/PP, co-extrusion, multi-levels co-extrusion etc
Vacuum calibration tank #8226 IncEPTT total set of EPTT and water pump
#8226 length from 6m-9m
Haul off #8226 Higher and reduce EPT is EPTTn separately by the frequency inverter
#8226 Fast adjust sort pads
Cutter #8226 Monitoring cutter or Non-dust cutter, Blade rotates around pipe and reduce off pipe with easy floor.
#8226 Synchronous control
Stacker #8226 Stainless steel 304 as touching content
#8226 Discharge driving by air cylinder

EPTT Parameter:

Diameter selection(mm) Extruder model Max. Potential(kg/h) Max. lineal speed(m/min) Extruder EPTT(KW)
#106020-sixty three ASS65/33 220 12 55
#106020-sixty three ASE60/38 460 30 one hundred ten
#106020-63 Twin ASE60/38 460 fifteen times2 110
#106020-one hundred ten ASS65/33 220 twelve fifty five
#106020-one hundred ten ASE60/38 460 thirty 110
#106020-one hundred sixty ASE60/38 460 15 one hundred ten
#106050-250 ASE75/38 600 12 one hundred sixty
#1060110-450 ASE90/38 850 8 250
#1060250-630 ASE90/38 one,050 4 280
#1060500-800 ASE a hundred and twenty/38 1,300 two 315
#1060710-1200 ASE120/38 one,450 1 355
#10601000-1600 ASE90/38
ASE90/38
one,900 .six 280
280

Primary parts:
EPTT: EPTT, WEG, SEW
Gear EPTT: SEW, FALK
EPTT: SKF, FAG, NSK
Air cylinder: Festo, EPTC, AirEPTTc
PLC interface and module: EPTT, Schneider, Beckhoff
Frequency inverter: ABB, Schneider, EPTT
Servo motor: Lenze, Delta
Pressure sensor: Dynisco, Gefran
Lower voltage ingredient: EPTT, Schneider, Omron, LS
Temperature controller: Omron, RKC
Strong condition relay: Crydom, Celduc

Major ExtruEPTT3D specifics:
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B. Accurate temperature management program on feed EPTT to match diverse plastics
C. Unique screw layout to attain higher plasticizing and goods top quality
D. EPTT of large torsion stability to understand steady working
E. H condition frame to decrease vibrating
F. PLC (Simatic Multi Panel) operation panel to make sure synchronization
G. Strength conservation, effortless to maintenance

About EPTT:
EPTT is a innovative company, concentrating on R amp D of plastic extrusion program, and delivering the equipments and answers for plastic pipe, profile, tile, sheet and board.
EPTT merchandise satisfy the wants of consumers in a extremely direct way because of to in excess of 25 a long time of information and encounter in plastic extrusion subject, which also will help us to contribute actively to the good results of consumers by supplying sustainable solutions that meet up with sector wants.
EPTT provides a comprehensive portfolio of help and consulting services all the time, from task engineering to customized finXiHu (West Lake) Dis.Hu (West Lake) Dis.ng options, after income support at its very best, ongoing generation optimization, training and advisory companies, even conclude merchandise deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment.

Why EPTT:
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– Potential to provide the EPT plastic extrusion answers.
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– Professional revenue staff with nearby language sEPTTing potential for EPTT, Portuguese, Spanish, Turkish and Russian marketplaces.

EPTT’S service:
– Pre-sale: we give our client the in depth technician offer you, Format design, Water/electricity/gasoline arrangement. Product easy advertising evaluate, other essential direction
– In-income: we source the information format, set up instruction, and technician assistance for the clientele.
– After income: we prepare engineer to put in the EPTT and train the workers for our customer.
– We have 24 hrs services line to remedy the following income difficulty.
– We have cost-free spare components with the EPTT.
– We source EPTT term spare components for each and every customer.
– We alwaEPTTupdate the new EPTT to each customer.

Inquiry to EPTT:
In orEPTTto match your prerequisite and supply you a proper quotation, please recommend:
– How a lot of layers?
– What is the layers ratio if mutil-levels layout?
– Pipe diameter and thickness scarification
– Application of last solution
– Capacity prerequisite in kg or meter.

Get in touch with to EPTT:
EPTTNGEPTT EPTT EPTTRY CO., LTD
Tel:-512 58625715
Fax:-512 58625717
Mobile/hatsApp: -13915722488
Internet site:
Add:No.seven EPTT market park EPTTfeng City EPTTEPTTgang EPTTngsu EPTT, 215628

  in San Jose Costa Rica  sales   price   shop   near me   near me shop   factory   supplier HDPE Plastic Pipe Extruder Machine manufacturer   best   Cost   Custom   Cheap   wholesaler

  in San Jose Costa Rica  sales   price   shop   near me   near me shop   factory   supplier HDPE Plastic Pipe Extruder Machine manufacturer   best   Cost   Custom   Cheap   wholesaler