Product Description
JWB Series Speed Variator
1. Features:
JWB-X type
- Sizes: ≥04
- Power up to 1.5 kW or more
- Cases in RAL 5571 blue cast iron
- Shafts: case hardened and tempered steel.
- Internal components: heat-treated steel
- Output speed with 4 pole(1400r/min) motors: 2-10r/min;4.7-23.5r/min;15-75r/min;20-100r/min, 28-140r/min, 30-150r/min;40-200r/min;60-300r/min;80-400r/min;100-500r/min;190-950r/min.
- Output Torque value max 1002Nm
- Silent, vibration-free running
- Bidirectional rotation
- Control handwheel positionable on either side
- Slipping speed to max load at 5%
- Regulation sensibility: 0,5 rpm
- Painted with blue epoxy-polyester powder
JWB-X B type
- Sizes:01,02,03 and 04
- Power up to 1.5 kW or less
- Cases in die-cast aluminium alloy
- Shafts: case hardened and tempered steel.
- Internal components: heat-treated steel
- Output speed with 4 pole(1400r/min) motors: 2r/min-20r/min;4.7r/min-23.5r/min;6.5-32.5r/min, 8-40r/min, 9-45r/min, 13-65r/min, 15r/min-75r/min;18-90r/min, 25-125r/min, 28r/min-140r/min;40r/min-200r/min;60r/min-300r/min;80r/min-400r/min;100r/min-500r/min;190r/min-950r/min.
- Output Torque value max 795 Nm
- Silent, vibration-free running
- Bidirectional rotation
- Control hand wheel positionable on either side
- Slipping speed to max load at 5%
- Regulation sensibility: 0,5 rpm
- Painted with blue epoxy-polyester powder
2. Technical parameters
| Type | Output Torque | Output Shaft Dia. | Output Speed Range | 2rpm-950rpm | |
| SWB01 | 2.6-1.6N.m | φ11 | Applicable Motor Power | 0.18kW-7.5kW | |
| SWB02 | 258-1.8N.m | φ14,φ24,φ28,φ32 | |||
| SWB03 | 426-4N.m | φ24,φ28,φ38 | Input Options | With Inline AC Motor | |
| SWB04 | 795-8N.m | φ28,φ38,φ42 | With IEC Motor | ||
| SWB05 | 535-16N.m | φ38,φ48,φ55 | With Input Shaft | ||
| SWB06 | 1002-40N.m | φ42,φ55,φ70 | With Input Flange | ||
About Us
ZheJiang CZPT Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CZPT specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Tips For Selecting the Right Agricultural Gearbox
An agricultural gearbox is an essential component of a farm machinery, such as a combine harvester. A high-efficiency gearbox ensures optimum performance, while readily available replacement parts ensure a hassle-free operation. Here are some important tips for selecting the right agricultural gearbox. You can also read about bevel and CZPT gearboxes, Closed-loop seals, and the quality of materials. You can choose from the many different brands and models available.
Bevel gearboxes
A bevel gearbox consists of a series of enclosed spiral and straight bevels that transmit rotational power through a 90-degree shaft. These gearboxes can be configured at many different angles to suit various agricultural machinery applications. For example, CZPT Gearboxes manufactures a bevel gear drive at 68 degrees that is perfect for grain cart and auger applications. It also has a 50-degree model for the same purpose.
The simplest type of bevel gearbox uses straight or helical teeth. Straight teeth make it difficult to realize small profile coverage. The ratio between the input and output shafts is generally 1:1. Bevel gearboxes with straight teeth cannot produce a high transmittable torque and are also relatively noisy. A bevel gearbox with a straight or bevelled output shaft can also be symmetrical or asymmetrical, depending on the application.
A bevel gearbox can be arranged in several ways. It can be configured to provide deflection in two or three directions. The output shafts can be at various angles: 90 degrees, 120 degrees, and 135 degrees. Depending on the size and mounting location, it can be geared for either a simple screw drive or a double-shaft arrangement. One option that is not often used is a double-helix bevel gearbox, which is typically less than half the size of a standard gearbox.
In addition to bevel gears, there are also hypoid bevel gears and spiral gears. Both types produce thrust forces that act parallel to the axis of rotation, but the spiral bevel gear produces more thrust force and a change in direction of the torque is possible. However, both types of bevel gears have their drawbacks. In order to make sure that you are choosing the best one for your needs, it’s important to choose the right one.
Agricultural machinery use bevel gears to elevate the crop. The housings of these gearboxes are usually made of closed-grain cast-iron, although larger sizes are made of SG 500/7 material. The screw, meanwhile, is made of Cr-Mo medium carbon steel that has high core strength. The nut is made of aluminum bronze and the tapered roller bearing is suitable for high-axial and radial loads.
CZPT gearboxes
If you’re a farmer, you probably know just how important the parts of your CZPT agricultural gearbox are. If the gears on your tractor start to wear out, you’ll be losing significant yields, since they’re inefficient. And if they don’t have a high gear ratio, that means higher frictional losses, which means lower quality harvests. Food industry gearboxes must meet hygiene and safety regulations as well as withstand harsh environmental conditions. Additionally, you’ll find that the machinery in your food processing plant uses food-safe coloring agents and oils.
Despite the many challenges that face gearboxes, they’re essential for efficient cropping operations. Because they’re used in almost every stage of the cropping cycle, you’ll want them to be efficient and resilient to the toughest conditions. Those conditions include high and low temperatures, operation in moist or arid environments, and safety regulations. But there are some solutions that can help you maintain your cropping cycles for longer, and avoid the need to purchase expensive, replacement gearboxes from a third-party supplier.
CZPT shaft-mount reducers, designed for beet trucks, power conveyors, and other applications, use helical gearing with hardened steel and Viton seals to resist corrosion. CZPT Ultramite gearmotors, for example, drive pilers, stacker boom swings, and hoists. These high-quality gearmotors feature a low-speed direct drive and a high-speed pinion. And all of these products can accept standard NEMA C-face motors.
Industrial gearboxes are becoming increasingly essential for power transfer applications. From automobiles to helicopters to marine vessels, industrial gearboxes provide energy efficiency and reliability for businesses. With their torque multiplication, they reduce the speed of tasks and decrease their carbon footprints. In fact, many industries today are using industrial gearboxes to improve their efficiency, reduce costs, and increase productivity. This makes these gearboxes more than just useful in the agricultural sector.
Closed-loop seals
The closed-loop seal is one of the best ways to keep the gearbox safe from water intrusion. It’s a great alternative to desiccant breathers. Although they can’t keep the gearbox underwater, they are a great option for agricultural gearboxes. In the event of an emergency, a closed-loop elastomeric seal will prevent water from leaking into the gearbox.
When it comes to agriculture, the gearbox is important to the entire food chain. Even a little downtime can mean significant production loss. This is why it’s crucial to choose a gearbox that’s easy to access and maintain. Luckily, there are some great agricultural gearbox manufacturers that make closed-loop seals that are easy to access and maintain. A quality gearbox will last for a long time and keep your production costs down.
Flange gaskets are a vital component in the gearbox flange joint. When exposed to high compressive loads over time, gaskets start failing. As a result, they lose strength and leak. Due to their importance, gasket deformation plays a significant role in sealing performance. Therefore, a detailed analysis is carried out to study how gasket thickness affects deformation and von Mises stresses.
End covers are another common agricultural gearbox component. These are a type of seal that fits into the housing bore of rotary shaft lip seals. The DMR(tm) Wheel Hub Seal protects the bearings and shafts during installation and removal. These seals are made of elastomer/sheet metal. They are excellent in high-speed, high-pressure and chemical compatibility applications.
The type of motor mounted in the gearbox also determines the longevity of the seal. A C-face motor, for example, is mounted in a gearbox with a C-face motor. The shaft must slide into the hollow bore of the gearbox without wiggle. Otherwise, the motor may cause deformation of the seal, leading to leakage. Therefore, it is important to know the specific mounting arrangement of the motor before installing a C-face motor.
Various types of rotary seals are available for tractors. Among them, CZPT V-Class Magnum Seal has a grease-filled cavity outboard of the lip seal. This cavity traps small contaminants and blocks them from reaching the lip seal. In addition, the zerk on the grease cavity ensures that the lubrication reaches the outer dust lip, reducing heat generation.
Quality of materials
A quality agricultural gearbox can make or break a farming project. A good quality gearbox is not only reliable but also sturdy and will last a long time. In addition, it can save you money. Agricultural gearboxes come in different styles to fit a wide variety of applications. If you’re looking for a high-quality gearbox that will last a long time, consider an Aline Trading P/L gearbox. Aline Trading gearboxes can handle a variety of tasks, from harvesting crops to operating agricultural machinery. They are designed to reduce input shaft speed and increase the tractor PTO speed. A 50-degree bevel gear drive is commonly used on a grain cart or a portable grain elevator.
A tractor’s gear box is made of grey cast iron. This material is machinability-friendly, wear-resistant, and vibration-dampening. The belt pulleys are usually cast iron and use two-stage processes, casting and forging. Large belt pulleys are typically made of cast iron. The brake drums’ material needs to be higher-quality to reduce vibrations. The brake drums are made of grey iron ASTM A48 Class 35.
Agricultural gearboxes play a vital role in the entire food chain. They’re an essential part of the agricultural equipment production process, and efficient gearboxes are crucial for profitable operations. In addition to being highly efficient, agricultural gearboxes need to be able to endure a variety of environmental conditions. High and low temperature extremes, operations in moist and arid environments, and safety regulations are just some of the problems that agricultural gearboxes face.
editor by Dream 2024-05-09
China Good quality Very High Speed Reduction Ratios Gearbox agricultural gearbox equipment
Product Description
Starshine Drive Cycloid Geared Motor Characteristics
1. Features:
1. Smooth running,low noise gear tooth needle more engagement.
2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569
4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
6. Internal parts replaceable with other brands to ensure running.
7. Grease Lubricated & Oil Lubricated Models Available
8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive, explosive gases, vapors and dust
10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;
2. Technical parameters
| Type | Old Type | Output Torque | Output Shaft Dia. |
| SXJ00 | JXJ00 | 98N.m | φ30 |
| SXJ01 | JXJ01 | 221N.m | φ35 |
| SXJ02 | JXJ02 | 448N.m | φ45 |
| SXJ03 | JXJ03 | 986N.m | φ55 |
| SXJ04 | JXJ04 | 1504N.m | φ70 |
| SXJ05 | JXJ05 | 3051N.m | φ90 |
| SXJ06 | JXJ06 | 5608N.m | φ100 |
About Us
ZheJiang CZPT Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CZPT specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CZPT have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Agricultural Machinery, Ceramic |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical or Horizotal Type |
| Layout: | Coaxial |
| Gear Shape: | Planetary Conedisk Friction Type |
| Step: | Stepless |
| Customization: |
Available
| Customized Request |
|---|
Choosing an Agricultural Gearbox
When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
Bevel gearboxes
Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.
Surface finish
In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
Ellipticity
A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.
Bearings
Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
Quality of materials
Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
editor by Dream 2024-05-06
China Best Sales Udl Variable Speed Reduction Stepless Motor Variator Gearbox Factory Manufacturer agricultural gearbox suppliers
Product Description
You can choose the 1 type that you need form these product introction.
If you have any question,please contact me.
HangZhou CZPT Machinery Co.,ltd is a company specialized in research, manufacture and service of speed gearbox. Ever since establishment, we have been persisting in technical innovation, advancing the techonology to our products while maintaining our strict quality controls. It is the reason that our products branding ”Xihu (West Lake) Dis.n” have enjoyed such successful global sales.
At present, our company mainly supplies 5 series products as RV worm gearbox, UDL series speed variator,PC series helical gear unit,G3 helical geared motor and SRC helical gearbox. The products are widely applied in the mechanical equipment field such as food and beverage,cement,package,chemical and dyeing, rubber and plastic, CNC machine tool,etc.
Our products have been processed ISO 9001 Quality System Certification and exported to Italy,Spain,Britain,Poland,Turkey.The USA and other European countries,earn the good reputation with our outstanding quality and service.
Customers first,customers satisfaction, excellent after sale service and incessant innovation are our tenet and motto. We will go all out to provide all the customers with high quality and servic /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical and Horizontal |
| Samples: |
US$ 69.9/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Choosing an Agricultural Gearbox
When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.
Durability
Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.
Function
Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
Mechanism
The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.
Quality of materials
Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
Cost
When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
editor by Dream 2024-04-19
China manufacturer Reduction T Series Low Ratio Worm Gearbox Body Speed Reducer for Agricultural Parts with Great quality
Product Description
Reduction T Series Low Ratio Worm Gearbox Body Speed Reducer for Agricultural Parts
ZHangZhoug Xiafeng Precision Die Casting Co., Ltd., we specialize in the design, development, production, and sales of pump accessories, valve accessories, amusement park accessories, gas station accessories, aluminum die casting, aluminum metal crafts, electric vehicle accessories, pneumatic actuator accessories, gearbox gears, gearbox housings, primary gears, infinite gears, machine base shells, stepless speed control covers, and aluminum machine base.
Product Description
Gearbox Castings
Our Worm gearbox reducer has many items for your choosing and we can produce as per your drawing or sample to meet your special request
We can also supply Gearbox, agricultural gearbox, planetary gearbox, worm gearbox, CHINAMFG gearbox, marine gearbox, gearbox, reduction gearbox, transmission gearbox, gearbox, mower gearbox, rotary cutter gearbox, small transmission gearbox, gearbox for conveyor, bevel gearbox, helical gearbox, swing gearbox, variable speed gearbox, differential gearbox, small planetary gearbox, reducer gearbox, tiller gearbox, pto gearbox, gearbox reducer, hollow shaft gearbox, speed reduction gearbox, industrial gearbox, planetary reduction gearbox, lawn mower gearbox, rotary tiller gearbox, gearbox transmission, worm reduction gearbox, aluminum gearbox, forklift gearbox, nmrv 075 worm gearbox, nmrv030 worm gearbox, shaft mounted gearbox, nmrv 050 worm gearbox, gearbox for agricultural machinery, power tiller gearbox, manual worm gearbox, spiral bevel gearbox, nmrv gearbox, worm wheel gearbox, reduce speed gearbox, industrial transmission gearbox, worm reducer gearbox, gearbox rpm reducer, helical gearbox reducer, wheel planetary gearbox, nmrv040 worm gearbox, worm gearbox reducer, nmrv worm gearbox, aluminium worm gearbox, gearbox reduction, rv series worm gearbox, worm speed gearbox, nmrv050 worm gearbox, gear reducer, worm gear reducer, helical gear reducer, gear speed reducer, worm gear speed reducer, shaft mounted gear reducer, planetary gear reducer, helical gear speed reducer, worm CHINAMFG reducer, speed gear reducer, bevel gear reducer, planetary gear speed reducer, spur gear reducer, aluminum worm gear reduce, nmrv worm gear reducers, helical-worm gear reducer, helical bevel gear reducers, high speed gear reducer, gear speed reducers, industrial gear reducer, high torque gear reducer
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is low.
11. Parallel axis-bevel wheel speed-down motor.
See the below features:
Size: 40mm—160mm
Reduction ratio: 3 — 512
Torque transmission: 5 Nm — 8 95 Nm
Precision backlash: ≤ 5arcmin
Running noise: 51 70 dB (A)
Product Parameters
| Name | T-series gearbox body |
| Material | Aluminum Alloy |
| Brand | ZHangZhoug Xiaofeng |
| Rated power | 1.5 (kW) |
| Customized | Yes |
| Application | Construction equipment/mechanical equipment, etc |
Detailed Photos
Feature
Application
Company Profile
ZHangZhoug Xiafeng Precision Die Casting Co., Ltd. is a company located in Oubei, HangZhoua, HangZhou, known as the “hometown of pumps and valves”. We specialize in the design, development, production, and sales of pump accessories, valve accessories, amusement park accessories, gas station accessories, aluminum die casting, aluminum metal crafts, electric vehicle accessories, pneumatic actuator accessories, gearbox gears, gearbox housings, primary gears, infinite gears, machine base shells, stepless speed control covers, and aluminum machine base.
FAQ
Q1 : Could I put my own logo on it?
A : Sure, We accept OEM and ODM.
Q2 : What is your sample policy?
A : We can supply the sample, but the customers have to pay the shipping cost.
Q3 : Could I produce according to the samples?
A : Of course. we can produce by your samples or technical drawing, We can build the molds.
Q4 : How long is production time?
A : Based on the quantities sample order 7-15 days, mass order 30-60days.
Q5 : Do you test all your goods before delivery?
A : Of course, We have 100% test before delivery.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Construction Equipment/Mechanical Equipm |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Double-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Limitations of Maximum Torque Handling in Miter Gearboxes
Miter gearboxes, like any mechanical component, have limitations to the maximum torque they can handle:
Material Strength: The torque-handling capacity of miter gearboxes is influenced by the strength and durability of the materials used in their construction. If the materials are not sufficiently strong, they may deform or fail under high torque loads.
Gear Tooth Design: The design and geometry of the gear teeth play a crucial role in torque transmission. In miter gearboxes, the size, shape, and angle of the gear teeth impact the torque-carrying capacity. Improper gear tooth design can result in premature wear and reduced torque handling.
Lubrication and Cooling: Adequate lubrication is essential to reduce friction and heat generated during operation. Inadequate lubrication can lead to increased friction, heat buildup, and potential damage to the gears, limiting the gearbox’s torque capacity.
Dynamic Load Factors: The type of load the gearbox experiences, such as shock loads or sudden changes in torque, can impact its torque-handling capability. High dynamic loads can exceed the gearbox’s capacity and lead to failure.
Mounting and Support: The mounting and support of the miter gearbox within the mechanical system can affect its torque-handling capacity. Poorly supported gearboxes may experience misalignment or excessive stress, leading to reduced torque capabilities.
Size and Configuration: The physical size and configuration of the miter gearbox can impact its torque-handling capacity. Larger gearboxes with more robust components may have higher torque limits compared to smaller or more compact designs.
Operating Conditions: Environmental factors such as temperature, humidity, and vibration can affect the torque capacity of miter gearboxes. Extreme conditions can cause material degradation or loss of lubrication efficiency, reducing the gearbox’s overall torque-handling ability.
Manufacturing Tolerances: Variations in manufacturing processes and tolerances can lead to differences in torque capacity between individual gearboxes. Tighter manufacturing tolerances generally result in higher torque handling.
It is important to consider these limitations when selecting and designing miter gearboxes for specific applications. Proper engineering, material selection, lubrication, and operating conditions play a critical role in ensuring that miter gearboxes operate within their intended torque limits and provide reliable performance.
Miter Gearboxes in Robotics and Automation Applications
Miter gearboxes are indeed utilized in robotics and automation applications, leveraging their unique capabilities for precise motion control and direction change:
Precision Motion: In robotics, miter gearboxes can be employed to achieve precise and accurate motion at right angles, allowing robots to perform intricate tasks with accuracy.
Joint and Arm Movements: Robotic arms often require precise movement and control at various angles. Miter gearboxes enable smooth and controlled motion changes, contributing to the versatility of robotic arms.
Direction Change: Many automation systems involve the need to change the direction of motion, such as conveyors or assembly lines. Miter gearboxes efficiently handle these changes, ensuring seamless operation.
Space Optimization: Robots and automated systems often operate in confined spaces. Miter gearboxes’ compact design makes them suitable for integrating into space-constrained environments.
Responsive Control: Automation applications demand responsiveness and accurate control. Miter gearboxes provide the necessary motion control for timely and precise execution of tasks.
Noise Reduction: In robotics and automation, quiet operation is essential. Miter gearboxes, with reduced backlash and noise, contribute to a quieter working environment.
Miter gearboxes play a crucial role in enhancing the efficiency, accuracy, and versatility of robotics and automation systems by facilitating controlled motion changes and direction shifts.
Advantages of Using a Miter Gearbox in Various Applications
Miter gearboxes offer several advantages in various mechanical applications:
- Change of Motion Direction: One of the primary advantages of miter gearboxes is their ability to change the direction of rotational motion by 90 degrees. This allows for efficient power transmission and motion redirection in tight spaces or when components need to be oriented differently.
- Space Efficiency: Miter gearboxes are compact and space-saving solutions for transmitting power around corners or obstacles. They eliminate the need for additional components or complex mechanisms to achieve a change in motion direction.
- Torque Transmission: These gearboxes are capable of transmitting high levels of torque between intersecting shafts. The meshing of bevel gears provides a solid and reliable torque transfer, making miter gearboxes suitable for applications requiring substantial torque conversion.
- Precision and Alignment: Miter gearboxes ensure accurate alignment and synchronization between input and output shafts. The conical shape of bevel gear teeth allows for smooth meshing and reduces the potential for backlash, ensuring precise motion transfer.
- Wide Range of Applications: Miter gearboxes find utility in diverse industries, including robotics, automotive, aerospace, manufacturing, and machinery. Their flexibility and ability to redirect motion make them suitable for tasks ranging from conveyor systems to steering mechanisms.
- Reduced Maintenance: The simplicity of the miter gearbox design often results in lower maintenance requirements. The robust construction and efficient power transmission contribute to extended operational lifetimes.
Overall, the advantages of using a miter gearbox make it a versatile and effective solution for applications that demand changes in motion direction, space-saving designs, and reliable torque transmission.
editor by CX 2023-12-12
China Hot selling Aluminum Housing Transmission Reduction Speed Reducer CZPT Drive Nmrv Nmrv050 030 063 040 Worm Gearbox agricultural gearbox repairs
Product Description
Specification
|
Type |
Worm Gearbox/Worm Gear Speed Reducer |
|
Model |
NMRV:571,030,040,050,063,075,090,110,130,150 |
|
Center distance |
25-150mm |
|
Ratio |
5,7.5,10,15,20,25,30,40,50,60,80,100 |
|
Torque |
1.8-1800Nm |
|
Motor |
2 pole, 4 pole, 6 pole |
|
Mounting position |
Omnidirectional |
|
Color |
Blue/Silver grey Or On request |
|
Material |
NMRV571~090:Aluminum alloy; NMRV110~150 Cast iron |
Product Description
Worm Gear Speed Reducer.
Worm gear speed reducers are popular for their flexibility and efficiency, because they can show the best deceleration capacity in the smallest space and are typically applied in transmissions with low speed and high torque.
The worm speed reducer can also be easily mounted with various accessories like torque arms, different types of flanges, shafts and so on.
We attach much importance to the details of the products. The housing of our worm gearbox is made of aluminum alloy or cast iron,the worm is made of carburized 20Cr, and the suppliers of raw materials are rigorously screened, thus to ensure our products are of high quality, long service life and low noise.
Sihai is a professional manufacturer of speed reducers that can provide you with both single-stage worm gear reducer and two-stage worm gear reducer, as well as customized gearboxes according to your requirement.
Details
Multiple inputs and outputs
00:00
00:00
FAQ
Q1.How to choose a gearbox which meets our requirement?
A1. You can provide the technical information of output speed,motor power,motor parameter,output torque,equipment connection mode etc.Or,you can refer to our catalogue and confirm with me.
Q2. How is your price? Can you offer any discount?
A2: We will give the best price we can base on your needs and the quantities.
Q3. Do you offer any visiting?
A3: Yes! Welcome!Notify me in advance.
Q4. When is the best time to contact you?
A4: Any time, we will reply you as soon as possible.
Q5. How long will it take for the lead time?
A5: At the time we agreed
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Machinery, Marine, Agricultural Machinery, Building Material Shops |
|---|---|
| Function: | Speed Changing, Speed Reduction, Speed Changing, Speed Reduction |
| Layout: | Gearbox, Gearbox |
| Hardness: | Gearbox, Gearbox |
| Installation: | Gearbox, Gearbox |
| Step: | Gearbox, Gearbox |
| Customization: |
Available
| Customized Request |
|---|
Choosing an Agricultural Gearbox
When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.
Bevel gearboxes
Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
Closed-loop seals
A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.
Quality of materials
One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
Durability
Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
editor by CX 2023-11-22
China Best Sales Plf80 2 Speed Reduction CNC Plasma Cutting Machinery Gearbox agricultural pto gearbox
Product Description
PLF80 2 Speed Reduction CNC Plasma Cutting Machinery Gearbox
-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.
-Single stage :12,16,20,25,28,35,40,50,70
-Net Weight: 3.1Kg
-Product picture
-Conpments of the gearbox
-Datasheet
-Feature
Transmission Type: Planetary power transmission type
Material : Gear ring 42CrmoTi
Flange Aluminum casting
Output shaft 40Crmo
Output type:PLE round falnge output
PLF square flange output
ZPLE right angle round flange output
ZPLF right angle square flange output
Backlash: Spur gearbox CZPT : <7 arcmin
Spur gearbox 2 stage : <12 arcmin
Helical gearbox CZPT : <3 arcmin
Helical gearbox CZPT : <5 arcmin
Low noise and high quality.
-Company introduction
FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, stone carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.
FOCUS, your professional electrical partner !
-Payment & Package & Delivery
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package )
3,Delivery
( By International Express, By Air , By Sea )
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right Agricultural Gearbox
When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.
Bevel gearboxes
Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.
Closed-loop seals
There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
Surface finish
The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.
Shaft arrangement
An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
Cost
Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
editor by CX 2023-11-14
China best Heavy Load CNC Machinery Gearbox Plx142 190 242 Speed Reduction agricultural gearbox repairs
Product Description
Heavy Load CNC Machinery Gearbox PLX Speed Reduction
-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.
-Type: 1 stage , 2 stage , 3 stage
-Product picture
-Conpments of the gearbox
-Feature
Transmission Type: Planetary power transmission type
Material : Gear ring 42CrmoTi
Flange Aluminum casting
Output shaft 40Crmo
Output type:PLE round falnge output
PLF square flange output
ZPLE right angle round flange output
ZPLF right angle square flange output
Backlash: Spur gearbox CZPT : <7 arcmin
Spur gearbox 2 stage : <12 arcmin
Helical gearbox CZPT : <3 arcmin
Helical gearbox CZPT : <5 arcmin
Low noise and high quality.
-Company introduction
FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, stone carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.
FOCUS, your professional electrical partner !
-Payment & Package & Delivery
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package )
3,Delivery
( By International Express, By Air , By Sea )
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | 1,2,3 |
| Customization: |
Available
| Customized Request |
|---|
The Importance of an Agricultural Gearbox
The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
Bevel gearboxes
A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.
CZPT gearboxes
There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
Closed-loop seals
A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.
Surface finish
An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
Cost
Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
editor by CX 2023-10-19
China best Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox agricultural gearbox near me
Product Description
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Process: |
CNC Machining, turning,milling, lathe machining, boring, grinding, drilling,broaching, stamping,etc… |
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Surface treatment: |
Clear/color anodized; Hard anodized; Powder-coating;Sand-blasting; Painting; |
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Nickel plating; Chrome plating; Zinc plating; Silver/gold plating; |
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Black oxide coating, Polishing etc… |
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Gerenal Tolerance:(+/-mm) |
Gear grade :7Gread (ISO) |
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Run Out:0.005mm |
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Roundness:0.001mm |
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ID/OD Grinding: 0.002 |
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Roughness : Ra 0.05 Rz 0.2 |
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Certification: |
IATF 16949, ISO140001 |
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Experience: |
16 years of machining products |
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Packaging : |
Standard: carton with plastic bag protecting |
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For large quantity: pallet or wooden box as required |
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Lead time : |
In general:30-60days |
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Term of Payment: |
T/T, L/C |
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Minimum Order: |
Comply with customer’s demand |
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Delivery way: |
Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or as required |
ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,grinding, heat treatment from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum die casting.
We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001 standard manufacturing, to safe shipping and great after-sales services.During 16 years, we have win lots of trust in the global market, most of them come from North America and Europe.
Now you may have steady customers, and hope you can keep us in the archives to get more market news.
Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned parts,carbon steel Turned parts, aluminum turned parts,brass & copper turned parts.
Please feel free to send inquiry to us, and our professional sales manager will get back to you ASAP!
FAQ:
Q1: How can I get the samples?
A: If you need some samples to test, you should pay for the transportation freight of samples and our samples cost.
Q2: Can we have our marking,Logo or company name to be printed on your products or package?
A: Sure. Your marking,logo,or company name can be put on your products by Laser machine
Q3: How to order?
A: Please send us your purchase order by Email, or you can ask us to send you a Performa invoice for your order. We need to know the following information for your order.
1) Product information-Quantity, Specification ( Size, Material, Technological and Packing requirements etc.)
2) Delivery time required
3) Shipping information-Company name, Street address, Phone&Fax number, Destination sea port.
4) Forwarder’s contact details if there’s any in China.
Q4: When can you get the price?
We usually quote within 48 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority. Kindly note that if your inquiry is with more details then the price we quote will be more accurate.
Q5: How can you get a sample to check our quality?
After price confirmation, you can require for samples to check our quality.
Q6: What kind of files do we accept for drawing?
A: PDF, CAD,STP,STEP
Q7: What about the lead time for mass production?
Honestly, it depends on the order quantity and the season you place the order. Generally speaking,it would need about 30-60days to finish the sample.
Q8: What is our terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the 1 which is the most convenient or cost effective for you.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | as Requiried |
| Toothed Portion Shape: | as Requiried |
| Material: | Stainless Steel |
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right Agricultural Gearbox
There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.
Bevel gearboxes
Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.
Shaft-mounted
Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
Shaft-mounted with bearings
If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.
CZPT gearboxes
The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.
Bevel gearboxes with bearings
The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
Bevel gearboxes with CZPT gearboxes
The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
editor by CX 2023-10-18
China factory High Precision Gear Reducer AC Motor Speed Reduction Worm Gearbox agricultural gearbox manufacturers
Product Description
Product Description
Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1
Detailed Photos
Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS
Exploded View:
Product Parameters
| Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
| RV571 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
GMRV Outline Dimension:
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Company Profile
About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.
FAQ
1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Right Angle |
| Gear Shape: | Worm Gear |
| Step: | Double-Step |
| Samples: |
US$ 12/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
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Benefits of Using a High-Quality Agricultural Gearbox
If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
Bevel gearboxes
Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.
Closed-loop seals
The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.
Robustness
Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
Durability
Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
Cost
For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
editor by CX 2023-06-12
China Nmrv Series Speed Reduction Worm Gear Transmission Gearbox agricultural right angle gearbox
Item Description
Product Description
Principal Supplies:
one)housing:aluminium alloy ADC12(dimension 571-090) die cast iron HT200(measurement one hundred ten-150)
two)Worm:20Cr, ZI Involute profile carbonize&quencher warmth treatment method make gear floor hardness up to fifty six-62 HRC After precision grinding, carburization layer’s thickness amongst .3-.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-one
Comprehensive Photographs
Blend Options:
Enter:with input shaft, With sq. flange,With IEC normal input flange
Output:with torque arm, output flange, one output shaft, double output shaft, plastic cover
Worm reducers are obtainable with diffferent mixtures: NMRV+NMRV, NMRV+NRV, NMRV+Laptop, NMRV+UDL, NMRV+MOTORS
Exploded See:
Solution Parameters
| Outdated Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Excess weight |
| RV571 | 7.5~100 | 25mm | .06KW~.12KW | Φ9 | Φ11 | 21N.m | .7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | .06KW~.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | .09KW~.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | two.3kgs |
| RV050 | RW050 | seven.5~100 | 50mm | .12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | three.5kgs |
| RV063 | RW063 | seven.5~100 | 63mm | .18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | seven.5~one hundred | 75mm | .25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | nine.0kgs |
| RV090 | RW090 | 7.5~a hundred | 90mm | .37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | seven.5~one hundred | 110mm | .55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | seven.5~one hundred | 130mm | .75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | forty eight.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | eighty four.0kgs |
GMRV Define Dimension:
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | eighty | ninety seven | fifty four | forty four | fourteen | fifty five | 32 | 56 | sixty three | sixty five | 29 | 55 | 40 | fifty seven | thirty | seventy five | 44 | six.5 | 21 | five.five | M6*ten(n=4) | 0° | five | 16.three | 27 |
| 040 | 100 | 121.5 | 70 | sixty | eighteen(19) | 60 | 43 | seventy one | seventy eight | seventy five | 36.5 | 70 | 50 | 71.5 | 40 | 87 | fifty five | six.5 | 26 | six.5 | M6*10(n=4) | 45° | six | twenty.8(21.8) | 35 |
| 050 | 120 | 144 | eighty | 70 | 25(24) | 70 | forty nine | 85 | 92 | eighty five | 43.5 | eighty | 60 | eighty four | fifty | one hundred | sixty four | 8.five | thirty | seven | M8*12(n=4) | 45° | eight | 28.3(27.3) | 40 |
| 063 | one hundred forty four | 174 | a hundred | 85 | twenty five(28) | eighty | sixty seven | 103 | 112 | 95 | 53 | 95 | seventy two | 102 | 63 | one hundred ten | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | ninety five | 72 | 112 | 120 | 115 | fifty seven | 112.five | 86 | 119 | 75 | a hundred and forty | ninety three | 11 | 40 | ten | M8*14(n=8) | 45° | eight(ten) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | one hundred ten | 74 | one hundred thirty | a hundred and forty | a hundred thirty | 67 | 129.5 | 103 | one hundred thirty five | 90 | a hundred and sixty | 102 | thirteen | 45 | 11 | M10*sixteen(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| one hundred ten | 255 | 295 | 170 | 115 | 42 | 130 | – | one hundred forty four | a hundred and fifty five | one hundred sixty five | seventy four | one hundred sixty | 127.5 | 167.five | one hundred ten | two hundred | 125 | 14 | 50 | 14 | M10*eighteen(n=8) | 45° | twelve | 45.3 | eighty five |
| one hundred thirty | 293 | 335 | two hundred | a hundred and twenty | forty five | a hundred and eighty | – | a hundred and fifty five | 170 | 215 | eighty one | 179 | 146.5 | 187.5 | 130 | 250 | one hundred forty | sixteen | sixty | 15 | M12*20(n=8) | 45° | 14 | forty eight.8 | one hundred |
| one hundred fifty | 340 | four hundred | 240 | 145 | 50 | a hundred and eighty | – | 185 | two hundred | 215 | 96 | 210 | one hundred seventy | 230 | 150 | 250 | a hundred and eighty | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.eight | 120 |
Company Profile
About CZPT Transmission:
We are a professional reducer producer found in HangZhou, ZHangZhoug province.
Our leading items is full selection of RV571-one hundred fifty worm reducers , also equipped GKM hypoid helical gearbox, GRC inline helical gearbox, Laptop units, UDL Variators and AC Motors, G3 helical equipment motor.
Products are widely utilised for programs these kinds of as: foodstuffs, ceramics, packing, chemical compounds, pharmacy, plastics, paper-creating, development machinery, metallurgic mine, environmental protection engineering, and all sorts of automated strains, and assembly strains.
With fast supply, superior soon after-sales service, innovative creating facility, our items sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Center East and so on.Our intention is to build and innovate on basis of substantial top quality, and produce a good reputation for reducers.
Packing data:Plastic Bags+Cartons+Picket Situations , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Truthful-Turkey Acquire Eurasia
Logistics
After Product sales Provider
1.Routine maintenance Time and Warranty:Within 1 calendar year after acquiring products.
two.Other Support: Like modeling assortment information, installation guidebook, and issue resolution manual, etc.
FAQ
1.Q:Can you make as per buyer drawing?
A: Indeed, we offer tailored services for buyers appropriately. We can use customer’s nameplate for gearboxes.
2.Q:What is your conditions of payment ?
A: thirty% deposit before creation,stability T/T ahead of shipping and delivery.
3.Q:Are you a trading organization or maker?
A:We are a manufacurer with superior equipment and skilled workers.
four.Q:What is actually your manufacturing potential?
A:8000-9000 PCS/Month
five.Q:Free sample is accessible or not?
A:Indeed, we can provide free of charge sample if client concur to pay out for the courier expense
six.Q:Do you have any certification?
A:Of course, we have CE certification and SGS certification report.
Make contact with information:
Ms Lingel Pan
For any concerns just feel free ton make contact with me. Many thanks for your sort consideration to our company!
|
US $12-220 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
| RV025 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
###
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
|
US $12-220 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
| RV025 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
###
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Benefits of Using a High-Quality Agricultural Gearbox
If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
Bevel gearboxes
Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.
Closed-loop seals
The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.
Robustness
Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
Durability
Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
Cost
For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
editor by czh 2022-12-29